Assemblage du câble de commutation

Get the switch cable assembly that is affordable and offers you the exact reliability. These cable assemblies are made with premium-grade materials. These are best for rough conditions.

Switch Cable harness Advantage

Button switch harness

Button switch harness

This switch cable assembly is meant for light bars and bright LED panels. It uses thick copper cables to safely send electricity. A small switch lets users easily control the lights. The harness will often come with a built-in fuse and relay for safety reasons. The connections are waterproof and dustproof, so they can be used outside. The included basic wiring diagram makes installation a snap. Because of the plug-and-play architecture, it only takes a few minutes to set everything up. Its robust construction ensures durable performance even in demanding environments.

Boat Type Switch

Boat Type Switch

This wiring harness is for fog lights or driving lights. If your car has either of these lights, this harness will work with them. It comes with a strong rocker switch that is meant to be mounted on the dashboard. Power wires connect the lights to a battery. These wires also have a fuse and a safety relay. The insulation on the wires keeps them from vibrating and getting too hot. Setup is easy with standard connections. Users can connect anything without having to guess because the instructions are clear. This complete set is a must-have for safe and reliable lighting.

Limit Micro Switch with soldering wires

Limit Micro Switch with soldering wires

This harness has a waterproof microswitch and a flexible corrugated tube that work together. The tube protects the wires from cuts, grease, direct sunlight, and water, among other things. Waterproof connections will keep water out no matter how bad the weather gets. Because of this, it works perfectly outside, on boats, or in engines. It works great in both wet and dry conditions because it meets IP67 standards. When the harness is built and tested, it is sent out. A wiring diagram can help you connect the battery, valves, or pumps in the right way.

Auto switch wire harness

A "switch cable assembly" is a ready-made bundle of wires that has a switch in it. Instead of having to wire everything separately, users get one complete unit. This helps avoid mistakes and saves time. They test every assembly a lot at the plant to make sure it always works as it should. Our cable assemblies are made with strong copper wires that ensure electricity can be safely sent without getting too hot. The wires are covered with tough plastic to keep them safe from heat, vibration, and water. Fuses and relays are safety parts that are used in a lot of assemblies to help keep people safe. Some models are meant to be used in very harsh conditions. They don't get dusty, wet, or shake. There are also assemblies with an IP67 rating, which are great for use in wet or outdoor areas.

Material Recommendation

Fil électronique

Fil électronique

The switch cable assembly system needs high-quality electronic wires to work safely. It uses copper wires that are made up of many thin strands. This makes the wire easy to shape and bend. Some wires are covered in tin to keep them from rusting. To ensure the safe transfer of electricity, the right thickness of each wire is carefully chosen. The outside cover is made of PVC, which is a common material. In hot places, covers made of silicone or PTFE are used. More safety features are added for use in tough or outdoor conditions.

Push-Button Switch

Push-Button Switch

Push-button switches are a great choice for everyday use. The top button is made of a strong material that won't break easily. The plastic that makes up the switch's housing is fireproof. Silver-coated copper contacts make it easy for power to flow through the switch. A strong steel spring makes it easy to put the button back in its original position after it has been pressed. The pins are made of brass or copper, which are both very good at carrying electricity. These durable materials ensure long-lasting performance and safety in diverse applications.

Rocker Switch

Rocker Switch

Rocker switches are made of strong plastic that doesn't burn easily. The rocking part is made of hard plastic that doesn't break easily. The switch has copper contacts coated with silver on the inside that let electricity flow freely. The metal terminals are made of strong metals like brass or bronze. Lighted rocker switches have a small LED light inside the plastic. These rugged switches suit industrial, automotive dashboards, and household appliances, meeting IP-rated protection for reliable, long-lasting performance in harsh conditions.

Micro Switch

Micro Switch

Micro switches are made to last because they are strong and long-lasting. They are strong because they are made of strong metal and plastic parts. The internal contact points of these switches are made of copper, and they are designed to be turned on and off many times without breaking. Putting a thin layer of gold or silver on copper is a common thing to do. This keeps rust from forming and lets electricity flow freely. The outside of the case is made of a material that is safe for heat and doesn't easily burn or melt.

Solution for Switch Cable Assembly

Our method for building switch cables is to choose the right switch for each job. A tried-and-true type of switch is the most important part of any harness. Every switch has a strong connection thanks to strong crimps or soldering.

R13-507 Push Button Switches

You have to push the button on the R13-507 push-button switch for it to work. A lot of people use it to turn the device on or off. There are many colors to choose from for the switch, and it fits perfectly into panels. Control panels and small electrical loads are good examples. We test every button a lot to make sure it works perfectly and lasts a long time. The installation is easy because the wiring instructions are clear.

KCD1 Rocker Switches

KCD1 rocker switches are strong on/off switches that are often used in assemblies. Even though they are small, they can handle a lot of power. In many types, a little light means that the power is on. A panel holds the switch in place, and it stays there safely. The product is made to last through a lot of use. Because it is reliable and easy to use, it is often used in lighting and appliances.

KW12 Micro Switches (with Roller Lever)

The KW12 micro switches are very small and very sensitive, and they come with a roller lever. A roller lever that moves smoothly when you touch it is a common feature. The signal to turn these switches on and off is very clear, and they respond very quickly. Because they are so small, they can fit into small spaces. Doors and parts of machines are two common things that use them to find out where they are or what they are doing. The harness covers each switch and makes sure it is safely attached and protected. Because they are so reliable, they are a great choice for safety and control systems.

Industries et applications

Automotive & Off-Road

Cars, trucks, motorcycles, and off-road vehicles all use switch cable assemblies. They give power to extra parts like lights, horns, winches, and more. These harnesses will keep you safe even when the motor is running and the road is bumpy.

Marine & Outdoor

Boats, RVs, and other outdoor machines often get wet and damp. Waterproof switch cable assemblies make it easier to keep switches and cables safe from water. Mariners can use battery switch kits to safely and securely connect batteries.

Electronics & Appliances

Many home and office appliances and consumer electronics use small switch cable assemblies. They are necessary for controlling the power of appliances like fans, microwaves and washing machines. The wires and labels are color-coded to make it easier to put things together.

Machines industrielles

Switch cable assemblies control the machines, motors, and sensors in factories. Putting wires together keeps systems neat and tidy. Extra safety measures help keep dust and vibration from hurting people. When you wire with prefabricated harnesses, there is less room for error.

Security & Infrastructure

Building equipment and security systems use switch cable assemblies to connect alarms, cameras, and lights. Neat wiring cuts down on mistakes during setup. Time is money, and systems work better when they have a custom harness.

Énergies renouvelables

Strong electrical connections are needed to power renewable energy sources like solar panels, wind turbines, and battery banks. Switch assemblies control the batteries and inverters. Wires can stand up to rain, heat, and sunlight. Fuses protect against overload.

Customization for Switch Cable Assembly

Switch & Connector Choices

You can select the switch and connector that best suits your needs. Many connector styles are available.

Cable Length & Thickness

Each harness can be made to the length you need. Thick wires are used for higher power. Thin wires are used for lighter tasks.

Insulation & Covering

Different coverings protect cables in different places. PVC works for general use. Silicone and PTFE are used in applications that require high heat resistance.

Overmolding & Sealing

Extra plastic or rubber can be added over joints. This makes connections stronger and prevents water from blocking them.

Bulk & OEM Orders

We support large orders for factories and other OEMs. Custom labels and packaging are available. Each batch is carefully checked to ensure that quality remains high.

Documentation & Testing

Every harness includes clear diagrams and instructions. Each one is tested to make sure electricity flows correctly. This helps with easy setup and quick problem-solving.

Multi-Core & Single-Core Assemblies

Switch cable assemblies can have one wire or multiple wires inside a single outer cover. This cover protects the wires and keeps them together. Multi-core cables contain multiple wires within a single jacket. This saves space and keeps wiring neat. These cables are often used for signals or low-power systems. They also make installation faster.

Single-core cables consist of a single strong switch cable assembly enclosed within a single cover. They are better for carrying high power. These cables are often used for primary power lines. They are easy to follow during repairs. Both types are easy to install and provide safe and reliable switching.

Insulation for Heat, Damage & Electrical Noise

Insulation helps switch cable assembly last longer and work safely. It protects the wire inside. For hot areas, materials like silicone or PTFE are used because they do not melt easily. Thick outer covers protect wires from cuts, dirt, and chemicals. Some systems utilize additional layers to minimize electrical noise. Extra protection also helps stop damage from pulling and bending. Good insulation helps cable assemblies function effectively even in challenging conditions.

Switch Cable Assembly: Case Studies

Off-Road Lighting

An outdoor lighting company put several LED light bars on a truck, and each one needed its own wiring kit. They wanted a solution that was strong, safe, and easy to use. We made a special cable harness that had two KCD1 rocker switches and strong 12 AWG wires. The harness had a number of safety features, such as relays and fuses. A wiring diagram was included to make the installation process easier.

Marine Battery Switch Kit

A boat maker needed a set of switches for the bilge pump and batteries that would keep water out. We also included a marine battery switch cable kit with the corrugated tube and watertight rocker switch. The connections were sealed, and the cables were clearly marked. This made it easy for the electricians to make the right connections.

Industrial Control Panel

A manufacturing company needed a way to wire a control panel that had sensor switches and emergency stop buttons. A multi-core cable assembly was made using the KCD1 rocker switches and the KW12 micro switches. The switch cable assembly had shielding to cut down on electrical noise. It fits snugly into the control cabinet, so you don't need any extra wiring. In the end, it saved a lot of work and time.

Select QL-Custom for Top Reliability

What makes QL-Custom Technology Ltd different? We are an authorized manufacturer that specializes in making custom wire harnesses and switch cable assemblies. We follow the quality standards set by ISO9001:2015. Over 312 clients from the US and EU have used our services. Our clients trust us because we are dependable and fast. Our plant has the best equipment, and our engineers are the best in their fields. All products go through strict quality checks. Quality is the key to long-term success. We can handle large orders and keep prices low. This is why people trust QL-Custom to be a good wholesaler of switch cable assemblies. We can help with any project you have coming up.

Avis des clients

I ordered a custom switch cable assembly for my off-road truck. It came with clear instructions and worked right away. The switches and connectors feel very strong. Great quality for the price.

John A. Smith

John A. Smith

Our factory control panel harness saved us a lot of time. The wires were organized and the switches felt solid. It helped avoid wiring mistakes. The team was helpful and easy to work with.

Carlos Diaz

Carlos Diaz

I needed a safe switch kit for my sailboat. The marine battery switch kit worked perfectly. Everything was labeled and waterproof. After months on the water, it still works like new.

Li Wei

Li Wei

These cable assemblies are strong and reliable. We use them on machines with oil and vibration. Custom lengths were helpful. The quality is very good.

Maria Garci

Maria Garci

The LED light bar wiring harness is excellent. The wires are flexible and the fuse is useful. The built-in switch saved me a lot of time. I am very happy with the product.

Ahmed Khan

Ahmed Khan

Great supplier. The switch cable assembly arrived exactly as ordered. Customer support was quick and helpful. I use their harnesses often and trust their quality.

Olga Petrov

Olga Petrov