Battery cable assembly

Our battery cables are made very strong and with much care so they can always give safe and steady power. Each battery cable assembly has been tested many times to ensure it works well.

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NATO Slave Cable (Military Jump Start Cable)

A battery cable assembly (NATO slave cable) is a powerful jumper cable for the army to use in the field. It helps start trucks, tanks, or other machines when the battery is dead. It links two batteries with a NATO plug that lets a lot of power move quickly and safely. Our NATO cables are built with thick copper wires, high power, and strong covers that can stand against mud, rain, hot sun, and freezing cold. The plugs are made according to strict army rules, so they always fit right with no mistakes. For example, Amerline’s inter-vehicle cable can use power from a 24V battery to run radios, GPS, or tools. Since all NATO plugs are the same shape, many army trucks and tanks can share the same cables. These cables act like a strong “battery-to-battery” chain that keeps army vehicles ready to move fast even in rough ground, bad weather, or battle areas.

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Product Advantages

SB50 Connector w/ 6AWG Leads + Rings

The Anderson SB50 plug with 6 AWG wire is small, simple, and very safe to use, yet it can carry a lot of power. Inside the plug are copper parts that let power move fast with little loss. Strong steel springs hold the copper parts tight so the link stays safe. With thick 6 AWG copper wire, the SB50 can carry up to 120 amps without trouble. The wire is soft and bends easily, making it simple to install in many places. On the other end, we add copper ring ends coated with tin so they do not rust and always hold tight. This makes the battery cable assembly great for linking to a battery, charger, or bus bar. The SB50 plug has no male or female side, so it cannot be plugged in the wrong way, which makes it even safer and easier. It also meets top safety rules, so you can trust it to last long.

SB50 Connector (Plug-to-Plug)

This battery cable assembly has SB50 plugs on both ends, making it very easy to use. You can connect it to other SB50 plugs of the same colour and type without problem. If you need a longer cable, connect two shorter ones together, and they will fit perfectly. SB50 plugs are always made the same, so you cannot make a mistake. They are rated for 50 amps and can provide steady power for many uses. For example, if you join two 2-foot cables, you get a 4-foot cable. The shape and colour also ensure the wires stay in order with no mix-up. These plugs are strong, simple to connect, and last long, even with many connect and disconnect uses. They are helpful for solar gear, small trucks, boats, and backup power setups.

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Solutions

MC4 to Anderson Cable

This battery cable assembly is made to join solar panels with MC4 plugs to an Anderson plug so the energy can go into a battery. One side has MC4 ends that fit solar panels, and the other side has an SB50 or Powerpole plug that fits with storage gear. We use 10 AWG wire that is soft to bend but still strong to carry high power. The outer cover is made from silicone, which lasts long in hot sun, intense rain, and cold wind. This makes the cable safe and sound for outdoor work. It is a quick and straightforward way to link solar panels to a battery cable system. The setup is secure and easy to use with the correct fuse.

SB50 Connector to Ring Ends with Fuse

This cable has an SB50 plug on one side and ring ends on the other side, and it also has a fuse in the middle. We use 8 AWG copper wire and strong ring ends that fit well on battery posts. A 50-amp fuse is placed on the positive wire, so if too much power flows, the fuse will break and stop the flow. This keeps the cable and battery safe from harm. This makes the cable very safe to use, as it stops fire or damage before it happens. It links a battery to an SB50 tool, inverter, or power device well. Each battery cable assembly is tested carefully and made very strong. It is easy to use, simple to connect, and works well in solar setups, cars, RVs, and boats.

SB50 Connector to Battery Cable (Ring Ends)

This cable is straightforward but very useful. It has an SB50 plug on one side and ring ends on the other that attach to battery posts. The ring ends are made of copper coated with tin to stop rust, and they are connected with solder or a firm crimp so they stay tight. The SB50 end plugs in fast, and the ring ends remain fixed to the battery for extended use. This makes it easy to connect or remove the battery cable assembly when needed. The link is safe, tight, and has little power loss. This cable type is best for RVs, boats, backup power units, and solar setups where safe and quick use is needed.

Material Recommendation

High Temperature Silicone Wire

High-temperature silicone wire is special because it can work in super-hot or super-cold places. Normal wire can break or melt, but silicone wire can stay strong in tough spots. Some types of silicone wire can withstand temperatures from 150 to 200 °C and are also safe for up to 600 volts of power. The soft silicone cover makes the wire bend easily. It stays flexible even if the air around it is freezing or burning hot. Inside the wire are very thin copper strands. These tiny strands let the wire bend around corners and tight spaces without snapping, while still carrying lots of power. This type of wire also fights oil, flames, and heat, so it is safe to use in cars, trucks, and machines with engines. It is often used where wires are near hot engine parts or inside battery systems. With silicone wire, you know the wire will not crack, melt, or fail even in harsh places. This makes it a safe and strong choice.

Silicone Heat Shrink Tubing

Silicone shrink tube is a proper cover to seal and protect wire joins. It can handle heat up to 200°C and stay soft even in freezing cold weather. Some types, like SRFR, can also handle up to 600 volts of power. The tube bends well, lasts long, and does not burn efficiently. Some have glue inside that melts and seals the join, so no water can enter. This makes joints dry and safe. It is best to fix battery cables or hold wires safely outside. Using this tube makes sure the wires stay safe, last longer, and keep power flowing in all kinds of weather.

High-Current Connector

A high-current plug like the SB50 is essential for large power jobs and hard work. The SB50 can handle up to 120 amps with the right size wire. The copper inside parts are coated with tin or silver to last longer and not wear out as fast. The case is made of hard plastic that will not break easily, and steel springs hold the parts tight. It can handle shaking, dirt, and water without failing. Larger models like SB120 or SB175 can be used for bigger power needs. These high-current plugs ensure the cable stays cool, safe, and strong and meet safety rules for extended and trusted use.

Peephole Terminal Blocks

Peephole terminal blocks, also called cold-press or eyelet terminals, are small parts but do a tremendous job. They are used to join wires in a safe and easy way. These blocks are made from copper or copper alloy and are covered with a thin tin layer. The tin keeps the blocks from rusting and makes them last a long time, even if the air is wet or rough. Each block has a little round hole, called a “peephole.” This peephole lets you see the end of the wire when you push it inside. By looking through the hole, you can check that the wire is in the right place before you tighten the screw. This makes the job easier and safer, since you know the wire is not loose. Peephole blocks hold the wire tight and stop it from slipping out. They are used in many places, like power panels, battery banks, and switchboards, to keep wires neat and strong. Even if the whole system shakes or moves, the wire stays firm. Peephole terminal blocks are an innovative and safe choice for many wiring jobs.

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Industries and Applications

Military and Defence

The army and defence teams use these cables to power trucks, tanks, and other large vehicles. Strong jumper cables help one vehicle start another with NATO plugs. These cables also send power to radios, tools, and large machines used in the field. They are built to survive dust, mud, shaking, and even battle stress. Tests show they still work after being dragged, bent, or stepped on.

Automotive and Transportation

Auto battery cables are vital for the automotive systems. These cables are used for transferring power and signals to the engines. For a smooth quality engine running system these cables are necessary.

Marine and RV

These cables power engines, pumps, and winches and connect batteries. They are made to work for many years, even in wet and salty sea air. They also keep RV systems safe and running on long road trips.

Solar and Renewable Energy

Solar systems need strong cables to move energy from panels to batteries. These cables often have special plugs like MC4-to-Anderson and come in many lengths. With the right solar cable, power from the sun moves safely with no loss.

Industrial and Large Machines

These cables are essential for many industries. These cables help the machines start fast and ensure backup systems are ready. They are built to last in dirt, heat, and challenging workplaces.

Emergency and Backup Systems

Many vital sectors use these cables for backups. Strong cables help UPS systems, telecom shelters, and backup power banks keep working. These cables ensure life-saving tools and critical systems stay on when power goes out.

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Custom Options for Battery Cable Assembly

We make every battery cable assembly to fit your exact needs. You can choose the size of the wire, the length of the cable, and the type of plug, such as SB50, ring, or clamp. We also have extras like plating for longer life, strain reliefs to stop bending, fuses for safety, coiled shapes, and twisted pairs for neat work. We can make just one cable or many, even in small numbers. Our team works with you to design the best battery cable assembly that saves money and works well. Custom cables fit your car, boat, or machine perfectly. They are easy to install and give fewer problems later.

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Tested in Tough Conditions for Safety

We test our cables in many ways to ensure they are safe and strong. To copy real-world use, we check them in heat, cold, salt spray, and vibration. NATO jumper cables, for example, are made to work in freezing air and hot desert heat. We also test how much power the wire can carry and check the outside cover so it will not melt, crack, or wear down. Each crimp, each part, and each wire is inspected by hand before it ships. This makes sure the cables do not fail when you need them most.

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Built for Speed and Quality

We use innovative methods to build cables fast and well. Our work areas are neat, and our modern tools always cut, strip, and crimp wires the right way. This helps us make less waste and stop bad parts. We also check each step while making the cables, so mistakes are immediately fixed. This means you get good cables quicker, and they last longer with fewer problems.

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Pure Copper for Reliable Power

We test our cables in many ways to ensure they are safe and strong. To copy real-world use, we check them in heat, cold, salt spray, and vibration. NATO jumper cables, for example, are made to work in freezing air and hot desert heat. We also test how much power the wire can carry and check the outside cover so it will not melt, crack, or wear down. Each crimp, each part, and each wire is inspected by hand before it ships. This makes sure the cables do not fail when you need them most.

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Meets Important Safety Standards

Our cables are made to follow all essential safety rules. They meet SAE J1127 and UL1426 (BC5-W2) standards for battery wire. For sea use, they meet ABYC and USCG rules. We hold the essential certificates that prove we use the safest and top-quality materials. This gives you cables you can trust for any use.

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Work with a Trusted Battery Cable Assembly Supplier

When you pick QL-Custom Technology Ltd., you choose a company that cares about safety and quality. We are ISO 9001:2015 certified and have many years of experience in custom cables. We give quick quotes, fast samples, and full support from our team. Every battery cable assembly is made with strong copper and tested parts. Whether you need one battery cable assembly or a large order, we deliver on time with good quality. When safety and power matter most, QL-Custom gives you battery cables made to order that you can trust.

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Customer Reviews

“These cables are strong and very easy to use. I tried them first on my truck, and they worked well even on icy days when other wires failed. I liked that I did not need to fix or change anything. I just put them in, and they did the job. They assured me my truck would start even when the weather was rough.”

John Peterson

“These were great for my solar gear. The MC4 to Anderson cable made the job fast and safe. I could link my solar panels to my battery without tools, and the power ran smoothly. I liked that the battery cable assembly was soft and did not crack in the sun. It is a safe pick for people who use solar every day.”

David Miller

“I am glad about the NATO slave cable. It worked fast in the field and saved us a lot of time. We used it to start large trucks, and it did the job with no delay. Even in heat and dust, it stayed strong. I feel safe with it, and think every team should keep one.”

Ahmed Rahman

“The build is very good with clear marks. I used them in my boat, and they worked well with no trouble. I was happy that they did not rust even when near water. I think they are a safe choice for anyone using cables outdoors.”

Sophia Nguyen

“These cables gave me peace of mind. I used them in my car project, and each part fit well. I liked the wrap at the ends that kept dirt and water out. They are a smart buy for people who want strong, ready-to-use cables.”

Daniel Brooks

“Great for my shop. I needed wires that could move high power with no heat, and these did the job. The ends stayed cool even when I ran my tools for long hours. I will buy more for sure.”

Michael Adams

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