什么是模制电缆？类型、用途、材料、有用的设计指南

Cables are definitely one of the most confusing and complicating things to understand. Especially when it comes to choosing a cable that better suits applications. In recent times molded cables have become an attraction among many users. In fact, it’s now becoming one of the comfortable cable options for users.   What Is Molded Cable?   Molded cables are created by injecting heated molten material into a mold cavity. The mold mechanically attaches the connectors to the cables making it a single part. This gives the cable the ability to withstand vibration, shock, and flexibility along with good exposure to a harsher environment. Molded cables have become extremely important among many users. But many users rarely notice they use a molded cable. This applies to everyday objects; you perhaps didn’t know your phone charger had a molded cable. So let’s give you a clear guide on these types of cable.   How a Cable is Molded?   The molding process takes a great deal of pressure in forcing material into a mold cavity. It all starts by installing molding materials into the heated barrel of the molding machine. When heated, the material melts and turns into a resin. Any desired colorants can be mixed at this point. The resin mixed with the colorant is then forced into the mold cavities. After cooling, it will then take the appearance of the mold including any trade names, logos and so on. Pretty useful right? Now let’s see the types of molded cables you can come across.   After Over molding Types Of  Molded  Cables   There are many types of molded cables that are offered by different brands in the cable industry. However, they all more or less narrow down to the following types of molded cables.   Standardized Molded Cables These are the standard molded cables that...

什么是注塑成型

什么是注塑成型？ 注塑成型是钢模工具公司使用的一种制造工艺，熔化的塑料在瞬间冷却后被倒入模腔，并产出相同形状的零件。注塑成型主要用于在短交货期内（目前为 3 周）生产大量相同产品的情况。该工艺可使用各种塑料材料，包括聚合物、弹性体和热固性树脂。 注塑成型包括水平塑料成型和垂直注塑成型，塑料成型工具比垂直注塑成型工具大得多。目前由大型模具成型的塑料零件有灯罩、容器、瓶盖、家电、塑料零件、电子盒、屏幕框、玩具等。立式注塑成型常用于电缆组件和部件上的封装。 水平注塑机 垂直注塑机 如今，很大一部分制造商都在使用注塑成型技术来精确、快速地生产产品。你会发现，注塑机中的所有部件都是电脑控制的，这意味着所有工作都将像时钟一样独立运行，你将得到精确的结果。汽车制造公司就是一个很好的例子。汽车散热器的盖子就是利用这项技术制造的。全球每年都要生产大量汽车，使用这种工艺可以确保高精度和高速度。 注塑成型的成本是多少？ 目前，立式注塑模具比塑料零件模具便宜得多。这取决于所选的钢材，昂贵的钢材本身就需要数百或数千美元。由于设计注塑模具...

如何节约塑料模具成本

如何节约塑料模具成本 影响塑料注塑成型成本的主要因素有三个--待成型部件的设计、成型工具所用材料和单位成本。但塑料模具的成本仅取决于制作材料。这些工具的制作着眼于其长期的生产效益。为了节省模具工具的成本，您必须阅读本文。 通过选择正确的材料节约成本 塑料模具通常由不同的材料制成，但质量不会打折扣，这些材料包括铝、铝合金和钢。虽然铝和铝合金塑料模具由于其转售价值和更坚固的结构可以节省整个项目的成本，但由于各种原因，钢制塑料模具被认为是最好的塑料模具。虽然钢制塑料模具的初始成本略高于铝或铝合金工具，但由于其耐用性和不易磨损的特性，仍可节省整个项目的模具成本。钢制塑料模具可以成型 10 万件而无需维修或更换。可用于制造注塑模具的钢材包括 Alumec、Corrax、Elmax、Holdax、Impax Supreme、Mirrax ESR 和 Moldmax HH 等。 热流道系统的模具设计 虽然冷流道和热流道模具都可用于注塑成型，但热流道系统可通过提高生产率来降低模具成本。两种注塑系统各有利弊。在这篇文章中，您将了解到热流道系统模具设计的优点，从而节省模具成本...