Custom wire harness bundles of electrical wires have their coverage but are also bound together using an additional outer cover. The wire harness is sometimes used interchangeably with cable harness or cable assembly, though subtle differences exist. Wire harnesses are bundled processed wires with a protective covering to guard against wear and tear due to environmental conditions and other potentially damaging factors. Custom wire harness assemblies have a protective sheath around the wires, typically made of thermoset or thermoplastic material, which provides additional protection against damage to the individual wires. These harnesses are essential because they organise wires for easy implementation into equipment and systems. Custom cable assemblies of QL-Custom Technology Limited is a professional company that specialises in Custom made Over moulding cable assembly and wire harnesses. If you are looking for the best partner in plastic moulding, low-pressure moulding (PCB over moulding) and wiring, then you have finally come to the right place where you will be served by highly experienced and competent leaders in the industry. We manufacture high-quality arts used in a wide range of applications across diverse initiatives the world i, including electronic, medical, automotive, telecommunication, military, clean energy, and other tip precision industries.
Benefits of the best wire harness manufacturer
- Optimising space by grouping wires together
- Facilitating customisation for specific application needs
- Providing extended service life on cables and wires
- Improving equipment safety
- Availability in a broad range of sizes and lengths
The valued customer of custom wire harnesses will enjoy a full range of manufacturing solutions that entail design, prototype making, production, value-added assembly as well as transportation. Our project management experience over the years guarantees smooth operations from start to finish. We are proud to have long term customers who include Tier I and Tier II auto manufacturers and industry-leading companies across different sectors. QL-Custom operates in a modern facility that houses warehousing, engineering, production and important support activities to satisfy our customers. Superior product line The range of products in the plastic moulding category include GPS position track devices, vacuum cleaner parts, outdoor/indoor parts, speaker frames, moulded connector and sockets, as well as other plastic products. Our cable products have grown in popularity to make us a world-class supplier of essential items, including custom moulded cable, automotive wire harness, solar cables and other wire solutions customised for individual customers.
Uses of Wire Harness
- Automotive. Wire harnesses are used in vehicles for various purposes, such as relaying information, signals, and electrical power.
- Flight simulators. Flight simulators use wire harnesses to transmit energy and information by various performance standards and tight spacing requirements—flat-panel displays. Flat screens incorporate wire harnesses to keep wires organised and to mitigate electromagnetic interference.
- Heavy equipment. Wire harnesses are incorporated into most heavy equipment used in construction and various industries—ruggedised computers. Ruggedised computers used in harsh industrial or military environments often include wire harnesses and cable assemblies to protect internal wires from dirt, dust, moisture, and other elements.
Production Capacity of best wire harness manufacturer
Wire harness manufacturers can work with small and large OEMs; we can handle single order requests or ongoing production and assembly needs.
We can also increase production to meet the needs of our customers, and we have a solid reputation for on-time delivery and fast turnaround, even on custom harness orders.
As with our services, we focus on quality assurance and quality control as a primary aspect of custom wire and cable harness design. Having the ability to also complete wire harness assembly is an additional benefit to our customers, allowing for faster fabrication and less risk of human error during the on-site wiring of a component, system or device.
We are different from other custom wire harness manufacturers and the reasons are,
Our Search for the Best Solution
We have extensive experience in working as custom cable assembly manufacturers across a wide-range of very diverse industries. We provide custom cable assemblies for the agricultural equipment sector, for medical device manufacturers, the military, and for elevators and industrial controls, to name just a few.
This experience allows our team to identify the best-possible solutions in custom cable assemblies to benefit the specific application.
Abiliy to Deliver On Time
Production deadlines for both small and large volume orders are always a priority at Assembly Solutions. We have a reputation for delivering to our customers on time and as ordered, ensuring there is never a wait for parts and components from Assembly Solutions.
Quality Control and Precision Work
Everything we do is completed to specific quality standards. We ensure everything we manufacture meets the exacting standards of our customers.
Focus on Customer Support
We are also one of the few custom cable assembly manufacturers with a genuine focus on customer support and services. Our engineering and design team can work with your in-house team, or we can provide complete engineering and design services, focusing on the lowest possible cost and highest production quality.
QL-Custom , the wire harness company will work with clients throughout the entire process to produce the designs you desire to your specifications. The quality department will analyse all products using advanced testing apparatus before we quickly deliver the parts to your preferred destination. We certainly have the ability and capacity to meet virtually any needs you might have with regards to plastic molding and cable harness, relying on our time tested quality workforce to assure products that will never let you down. We understand the challenges and trends cutting across the electrical design processes across the world and our engineers are always ready to walk with you in this process. Our valuable integration resource saves time and costs for global customers thanks to an effective engineering team that is skilled and meticulous, always dedicated to delivering products that meet the highest standards as stipulated by industry standards. You are assured of a quick production process that is executed to precision. The foremost aim is to deliver the best products and our ability to deliver is based on the following beliefs:
- Excellent customer service: We understand perfectly well that satisfied customers are our number one brand ambassadors.
- A working environment full of positive energy where we work hard every minute while having some fun along the way.
- We only use approved vendors who are proven to deliver high quality raw materials because we know that the quality of the final product is just as good as the raw materials that go into making it.
- Fast deliveries globally.
Wire terminals are available in insulated as well as non-insulated. Yet, the insulation provides a protective cover. Therefore, serving as a non-conductor. Furthermore, the type of project being done will determine if you need insulated or non-insulated terminals.
The insulation spares the wire from water and moisture as well. Also, it protects against extreme heat or cold. Wire insulation is typically available in vinyl, nylon and heat shrink. Non-insulated terminals provide much more economic value with their low cost. Also, they are commonly used when extra protection is unnecessary.
When purchasing various Wire Terminals, make sure that your purchase meets industry standards and project requirements.
At present, the automotive wiring harness industry is witnessing product innovations aimed to minimize the load. Consequently, leading market vendors are using superior grades of conductors, insulators and sheaths for wires and cables in automotive wiring harness systems. This assists in enhancing the robustness and high-temperature resistance and protecting the product from any damage. Besides this, they are also developing aluminum harnesses as aluminum components are utilized for vehicle electrification and minimizing vehicular weight, which, in turn, helps in reducing carbon emissions.
When you need cable wire harnesses for high-performance operation, the team at Ql custom has the experience and insight to craft the ideal solution. Using your design, our manufacturing experts deliver customised products in line with your project specifications while always maximising efficiency and cost controls. Whether your ultimate goal is aerospace parts, medical equipment, automotive components, marine parts or something similar, our wiring harnesses offer security and peace of mind in high-stakes settings. Contact Ql custom today to learn how our state-of-the-art facility and global network of suppliers can meet your precise needs.
Wire harnesses are a mixture of wires that are bundled together to form a wire harness. Wire harnesses range in complexity from a few individual wires going point to point to hundreds of individual wires, multiconductor cables and welded wires all forming a complex wire harness used to transmit power and all types of data.
Wire harness designs are highly customizable, as harnesses are typically designed to suit specific applications. They may need to be concealed behind walls, fit within electrical boxes, or conform to other space constraints. Precise measurements of environment, power demand, and lengths must be taken during design to prevent costly mistakes and ensure the proper safety and functionality of the final product. The harness must fit neatly in its intended space. For example, harnesses in vehicles are very compact to ensure they can fit within the small electrical boxes contained within cars. Outer protective casings size must be taken into consideration. Wire harnesses often require intricate construction design with mechanical fastening, over-moulded connectors, grommets, strain reliefs, and ultrasonic welds. Types of terminals and how they fit the wire radius is a critical decision during design