Pigtail kabelboom

Get the pigtail wire harnesses that are flexible and made for ease of use. Prevent wasting time and money by using our wire harnesses, especially designed with care.

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product intro Quick turn wire harness

Product Introduction

The pigtail wire harness is connected with many wires, and it has a plug on the other side. It connects electric devices together to pass electricity. It mainly keeps all the cables together and makes it easy to use them. There are various cables connected for different works. Each cable has its own color for different work. You can pick the wires by their color easily. The wires are covered with flexible cover materials, which help you to move the cables easily. The harnesses are especially made with hard materials to prevent rough use. There are many options available for wires, jackets or other materials. You can connect the powers and signals easily with these cables smoothly. These cables are excellent for many sections and industries.

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Product Advantages

The pigtail wire harnesses are made with materials that are very hard to break and very easy to bend. These harnesses are carefully designed for rough use. These harnesses are easy to use in many sections. You can use these harnesses with many features that can be applied in automotive and other industries.

Distinctive Color Coding

The pigtail wire harness uses bright, clear color codes that make wiring easier and safer. Red and black are the most common, but there are also yellow, blue, green, and many others. In cars, wires can even have stripes to make them even more transparent. This helps both beginners and pros connect wires the right way without guessing. Transparent colors save time, remove stress, and stop wiring mistakes that could cause damage.

Built-in Strain Relief and Flexibility

The pigtail wire harness also has soft and bendable wires that can handle turning, pulling, and twisting. The copper inside is gentle but firm, and the jackets are smooth and flexible. The wires bend well even in small spaces or tight spots. They also stay safe in machines that move or shake a lot. This makes the harness last longer and keeps it secure even under heavy stress or rough use.

Precision-Engineered Connectors and Plating

The pigtail wire harness has strong plugs and solid pins that lock in place. The plugs are built to fit tightly and not come loose. The pins are coated with tin or gold so they do not rust or wear out. This makes sure power and signals pass through cleanly and without breaks. It keeps the connection steady for years. With this design, the harness stays safe, works strongly, and lasts long, even with hard or daily use.

Materials Recommendation

Elektronische draad

Elektronische draad

Wires have many thin copper pieces. They are strong but bend easily. The cover is PVC or XLPE. XLPE can withstand temperatures up to 125°C. This is good near hot parts. We have small wires for signals and big cables for power. We also have shield wires that block noise.

Aansluiting

Aansluiting

Plugs are hard plastic. They can take heat. Many have rubber seals. These keep out water and dust. We use IP67 plugs or better for outside. The pins inside are coated with tin, silver, or gold. This stops rust and keeps power steady. We use brands that are high quality. These plugs are safe and last long.

Terminal

Terminal

Wire ends are metal. They can be ring or flat shapes. They are coated with tin or gold. This stops rust. Tin works well with heat. Gold makes power smooth. The ends are pressed or crimped tightly. This keeps them safe and strong.

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Solution

To splice wires fast we produce the exact and the best path. The custom flex pigtail wire harness helps you to make a link with the electric machine in a fine way. With our harness solutions you can keep the harness always clean and tidy. Every pigtail wire harness we offer is made with high quality copper to resist the heat and cold. The outer cover is also made especially to prevent rough use. We carefully make the plan before creating your harness to ensure the maximum quality.

Custom Length Pigtail Harness Preparation

Custom Length Pigtail Harness Preparation

We make pigtail wire harnesses in any length you need for your job, big or small. The right length makes wires fit clean and neat. No cables will be too short or left loose. Each harness is cut with tools that give the same size each time. The wires are stripped, crimped, and sealed so each end is strong and ready. We use wires that can withstand heat, stress, and extended use. Each wire is marked or color-coded to match them fast with no guesswork. The cover bends easily but does not crack. Each harness is tested to be sure it can pull and move power without fail. We make them ready to use so you can fit them right away. This makes your job clean, easy, and right the first time.

OEM to Aftermarket Design

OEM to Aftermarket Design

We build an adapter pigtail wire harness that links factory wires to new parts without harm. This makes it easy to add new gear or swap old ones. Each pin is lined with the factory map so power and signals move correctly. We use gold or tin ends that stay tight and do not rust. To keep signals safe, the harness is shielded so there is no noise or drop. These adapters work with data lines like CAN bus, sound, and car wires. The plugs are made from hard plastic that will not crack or melt. Each plug has locks and seals to stay in place and not shake loose. These adapters can take high loads and be used roughly. They are made to plug and play, which saves time and keeps the factory harness safe. This lets you upgrade, fix, or swap parts fast and with no stress.

Heavy-Duty Overmolding Service

Heavy-Duty Overmolding Service

We give a strong overmold that adds extra guard to each pigtail wire harness. Overmold is a thick layer pressed onto the plug and wires with heat. It seals the joint so no water, dust, oil, or heat can enter. It also adds grip so the wire will not bend or snap at the joint. We use strong stuff like TPE and PU that stay tough even in bad weather. Each overmold harness is tested to be sure it seals tightly and does not leak. The smooth finish makes it easy to hold and fit by hand. It takes stress off the joint and keeps wires from breaking over time. Overmolded harnesses, like cars, machines, and outdoor gear, last longer in hard use. This service ensures your harness is safe, strong, and ready for heavy work, giving you long and worry-free use.

Industries and Application

Cars and Transportation

Cars and Transportation

Harnesses link to the many parts of the vehicle system. You can easily connect the harnesses without cutting the wires or fully changing them. These harnesses are vital for sending the signals to the automotive parts that are connected to the engine.

Machines and Factories

Machines and Factories

In the factories, there are many kinds of harnesses for different kinds of machines. In the factories, the weather is very rough and the wires need to be very hard and flexible. And these are the exact type of harness that are especially built for this weather.

Boats and Outdoor Gear

Boats and Outdoor Gear

In the boats and outdoor gear, the wires need to be waterproofed and flexible. And these harnesses are covered with PVC, which is waterproof. And offer the best service against water and rust.

Home and Office Electronics

Home and Office Electronics

Harnesses make home and office easy. They link TVs, speakers, games, and cams. Ready kits carry power, sound, and data. Students and hobby users use kits for LED lights, motors, and fans. No need to solder. Just plug and play. They are safe and fast. They also keep wires neat.

Phones and Networks

Phones and Networks

In data rooms, harnesses keep wires neat. They use pairs or coax with clear tags. They link power, fiber, and routers. A rack can use a 12-pin set with colors. This keeps the work clean and easy to test. Our harnesses are strong. They hold data fast all day and night.

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Additional Features You Will Receive

Easy Design for Fast Splicing

Easy Design for Fast Splicing

Our harnesses are made with care, so splicing is fast and easy. Each wire has the right length and bend and is grouped cleanly. This stops mess and mix-ups. Each wire goes right where it should, so joins take only a short time. This saves workers time and avoids mistakes. The design also makes it very easy to check and fix later.

Strong and Safe Wire Ends

Strong and Safe Wire Ends

We make sure every wire end is strong and safe. Each wire is crimped or soldered tightly to the plug. Metal parts are covered with tin, silver, or gold to stop rust and keep power flowing. Tin works well in heat, silver helps with flow, and gold lasts the longest. We use trusted plugs like Molex, TE, or AMP, which are known worldwide. Each pin fits tightly, so there are no sparks or slips. In short, our pigtail wire harnesses use the best parts and steps to keep power and signals safe. This means they will last long and work well in cars, planes, and heavy machines.

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Pigtail Wire Harnesses for Harsh Environments

1

Our wire pigtail wire harnesses are made strong to last in hard and rough places. They are not weak or soft. They are tough and steady, even when used for a long time.

2

From the first step, we prepare them to face high heat, water, chemicals, shaking, and heavy use. They are tested, so they will not fail when things get hard.

3

For hot areas, we use special covers like PTFE or silicone. These covers can take very high heat, from 125°C to 200°C, without melting or breaking down. This makes them safe in engines, machines, or other hot spots.

4

We use jackets made from polyurethane or neoprene for wet or damp places like boats, outdoor machines, or factories. These jackets act like hard shields to stop water, dirt, and oil from getting inside and ruining the wires.

5

The connectors we use are built with seals and gaskets. Many are rated IP67. This rating means they can stop dust and keep working if they fall into water. This makes them safe for outdoors or wet use.

6

We use wires coated with tin, nickel, or silver to stop rust and damage from salt or chemicals. These coats act like armor, keeping wires safe and lasting much longer.

7

We test our harnesses in freezing cold, boiling heat, heavy rain, and vigorous shaking. This way, they keep working no matter the weather or stress. They are built to last in every hard place.

Quick Prototypes and Fast Production

We know that time is significant when building a project. That is why we make fast prototypes and quick production. Our process can create a test pigtail wire harness in only a few days. This lets you see and check your design much earlier than usual. These quick samples help you find problems quickly before they become significant and costly. Once you say the design is good, we skip delays and start building immediately. The prototypes and the final harness are made with the same care and focus, so we cut down on mistakes and save money. This keeps your project safe and on track. This smooth process makes you turn ideas into real products much faster. You can test, change, and launch with complete trust, knowing that each step is supported by quick work and strong quality.

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Pigtail Wire Harness
Why Select Our Products

Why Select Our Products

For the best custom pigtail wire harness, trust QL-Custom Technology Ltd.

Since 1997, we have built harnesses and cables for customers in North America and Europe. We have strong skills and many years of experience.

With over 25 years of experience, we know how to give you speed, high quality, and trust. We have learned many lessons to serve you better.

Our team works quickly, but we also check quality at every step. Nothing is left to chance. Each wire and each part is checked with care.

We reply to quotes in a few hours, build samples fast, and keep communication clear and straightforward. You will not wait long or feel lost.

All the work cutting, stripping, crimping, soldering, molding, and testing is done in-house. This means we control every step and ensure your harness is built carefully and delivered on time.

At QL-Custom, we do not just make pigtail wire harnesses. We build trust with our skills, careful testing, and worldwide service.

That is why many businesses come back to us again and again. They trust us because we give them both quality and care.

Customer Reviews

“I needed a pigtail wire harness I could trust and use fast. This one was strong and soft. It was easy to bend. I used it on my car and it worked well. The splice was quick and smooth. It saved me time and stress. It was better than I thought.”

Michael Johnson

“These harnesses are great for quick jobs. They are simple to set up. The wires bend easily and fit right in place. The lock was strong, so I felt safe. Anyone can use it with no worry. It makes work fast and easy.”

Sarah Thompson

“This harness feels strong and safe. The splice was quick and clean. I wish there were more sizes, since one size does not always fit. Still, it is worth the money. It gave me a solid hold each time.”

David Ramirez

“This harness made my work fast. The parts are tough and built well. It did not break, even with long use. I love how it made my projects easy. I will buy more of these. It is one of the best I have used.”

Emily Carter

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