The Amphenol cable assembly is especially manufactured to
survive in all types of weather. The connectors and all the
materials used in it are genuine and ready to provide
top-grade service.
Amphenol circular connectors are the basis for modern
industrial wiring. They have a single sleek spherical
connector for power and signal. You can just plug in any
Amphenol cable assembly. Prewired and tested. The circular
lock is unaffected by strong shaking and frequent shocks.
The contacts are produced to a very high standard, so you
can always count on a clean, low resistance connection.
Housing is available in stainless steel, lightweight
aluminium and rugged plastic. Shell sizes are from 8 to 48,
from tiny sensor wires to large power harnesses. All
Amphenol connection assembly are qualified to MIL-DTL-38999
and IEC specifications and are suitable for use globally. We
have circular connections for all your Amphenol cable
assembly needs including fibre optic cable assemblies,
multi-conductor power cables and amphenol coaxial cable
assemblies.
The world’s leading automotive manufacturers and telecom
companies trust Amphenol cable assemblies. All Amphenol cable
assemblies are known for their reliability and
cost-effectiveness. It is used more widely than any other
connector brand, from cars to spaceships. For engineers who
value precision and reliability, it is a solid choice.
Amphenol is renowned for its work in the most demanding
industries such as defense, aerospace, and subsea. All
Amphenol cables are stress tested before leaving the
plant. The seals still hold tight at IP67 and IP69K
after years of use. The contacts retain their grip and
conductivity for 500 mating cycles. The thermal
performance temperature range is -55 °C to +125 °C. The
pull-force ratings allow you to exceed the standards of
most vehicle original equipment manufacturers. In the
lab or out in the field, every connection you make is
one you can trust.
Amphenol reasonal price
Amphenol’s cable assemblies are low-priced because
of its scale of production throughout the world.
Stock up and save more! Refer to the Amphenol cable
assembly pricing list for the different volume
levels. When you shop with QL-Custom Technology
Ltd., you get up-front honest pricing. Even at the
steep price, you get an OEM-quality build. Amphenol
always provides great value with no shortcuts.
Amphenol provides you with the highest quality at an
affordable price for your project. With the reliable
quality, these products will last for a long time,
which will save you cost and hard work.
Wide application including space
Amphenol cable assemblies are everywhere, from
spacecraft in orbit to deep oil wells. If you’re
seeking a high-speed cable to support data speeds of
up to 40 Gbps, Amphenol’s got you covered.
Automotive versions meet the toughest requirements
in the industry, such as USCAR-2 and LV-214.
Space-worthy structures are capable of withstanding
the extreme vacuum and radiation of space. Every
day, defense programs in more than 60 countries rely
on Amphenol harnesses. These assemblies are designed
and manufactured carefully for space environments.
The top-grade premium materials help the assemblies
to face the toughest situations without breaking.
Amphenol’s top grade materails
Cable Assembly Parts: Amphenol only uses the highest-grade raw
materials. Amphenol’s engineers only use proven compounds,
silicone, premium polymers, and gold-plated copper. No cheap
alternatives, we select materials that will last the longest
without compromising performance. The perfect material for the
specific job.
Amphenol partner with Tire I worldwide supplier
Amphenol’s partners are top global raw material suppliers
also serving GM, Siemens and Boeing. This guarantees
identical wire spools and contact bags across batches. Every
material in its cable assembly has full supply chain
records; request material certifications upon ordering.
Incoming shipments pass QC checks before assembly. Amphenol
holds AS9100D certification, banning substandard materials
in production.
Amphenol silicone seals
Silicone seals in Amphenol cable assemblies serve harsh
environments, blocking moisture, debris and dirt from
equipment. Each is handcrafted to exact dimensions and Shore
hardness. It withstands petrol, engine oil, hydraulic fluid
and strong detergents. Precisely set Shore A hardness
enables easy mating and IP69K-rated durability. Custom-fit
for specific wire gauges, they fully block moisture. Stable
and undamaged from -60 °C to +200 °C, the seals reliably
last 15 years in daily operation.
Amphenol top grade plasctic
Connector housings may use high-heat PBT or glass-filled
Nylon 66 per application. Both are flame-retardant and meet
UL94 V-0. UV-stabilised variants endure decade-long outdoor
sunlight with intact appearance. Resistant to swelling or
degradation from MEK, isopropyl alcohol and brake fluid.
Optimal wall thickness balances component weight and
rigidity. Integrally moulded colour coding resists abrasion.
IEC 60512 testing confirms stable dimensions across full
operating temperatures.
Amphenol’s terminals dual wall design
Amphenol terminals feature an innovative dual-wall crimp
barrel with inner and outer layers. The inner wall firmly
clamps bare conductors mechanically, while the outer wall
secures wire insulation to eliminate crimp-induced bending
stress. Jointly they stop vibration-triggered wire pull-out,
the top on-site failure cause. Crimp force tolerance is held
to 2% for consistent inline crimps. This dual structure also
blocks moisture wicking along conductor strands into the
joint. It accommodates 0.13–6 mm² wires for signal and
high-power circuits. Terminals meet RoHS standards, free of
cadmium and lead. Amphenol guidelines confirm a single crimp
tool setup fits all sizes, finishing each contact in under
90 seconds.
Golden plated pin max 120U
Amphenol signal pins feature 0.76 µm gold plating, rated for
1,200 complete mating cycles, nearly twice the 500-cycle
industry benchmark for extended service life. Gold avoids
oxidation, maintaining stable low contact resistance
throughout service. A nickel underlayer adheres gold firmly
to the copper substrate. Spring contact force is calibrated
100–180g: secure retention with minimal abrasion. Gold
contacts suit weak analogue signals, vulnerable to errors
from merely 1 mΩ extra resistance. They fit pin and socket
variants across all Amphenol connector series. Tin-plated
alternatives serve power circuits, supporting up to 40 A per
pin. The datasheet lists every available contact
configuration.
Amphenol Connectors
Amphenol has a connector for every job and environment. The
Amphenol cable connections collection includes a wide range of
products from high-voltage electric car harnesses to rugged
field communications cables. With every product, Amphenol
provides the right tools to terminate cables and simple
instructions to assemble cables.
HV connector harness
High-voltage harnesses are used in today’s EVs to safely
carry 400 V to 1,000 V DC. Amphenol’s HV series has
orange housings, which are required for clear visual
identification in ISO 6469-3. The 360 degree shield
termination protects the entire length of the cable
against electromagnetic interference (EMC). During
servicing, when a connection is broken, the HVIL
contacts immediately disconnect the high-voltage
circuit. All cables assembled in this range are
dielectric tested at 4kV AC before shipment. Connector
bodies can be easily mated with one hand, making them
ideal for high-speed manufacturing lines.
Amphenol automotive connectors are equal to or better
than the Deutsch DT and DTM series specifications.
USCAR-2 and LV-214 certified to meet or exceed the most
stringent automotive vibration and heat standards.
Cross-reference charts make it easy to move to an
existing harness without starting from scratch with a
new harness design. Generally, Amphenol’s automotive
cable assemblies are 8-15% less expensive than the
comparable Deutsch parts. The positive double-lock latch
mechanism prevents unintentional release in areas
subjected to strong vibration. We also do 2-way to
23-way configurations to ensure the best productivity.
Amphenol offers Ethernet cable and telecom connection
options including Cat 6A all the way up to 25G BASE-T.
IP67 IP67 IP67 IP67 For base stations and outdoor street
cabinets, pair up the panel-mount RJ45 versions for
absolute necessity. The 25 pair amphenol cable is
recommended for PBX setups, patch panels and telecom MDF
frames. Reliable, noise-free data communications with
crosstalk better than -60 dB at 500 MHz is achieved with
quad-shielded systems. All of the harnesses are tested
end-to-end in less than ten seconds using the Amphenol
cable tester range.
QL-Custom Technology Ltd. produces amphenol cable assemblies one
by one, to the most demanding international standards. Our total
process, from initial concept through final inspection, is
covered by our ISO 9001:2015 and AS9100D certifications. All
Amphenol cable assembly parts are RoHS 3 and REACH compliant.
All assemblies bound for North America use UL94 V-0-rated
housings and UL-listed wiring. Every HV and signal harness we
produce for automakers is managed for quality in accordance with
IATF 16949. Any assembly sold to consumers in the European Union
and the United Kingdom will be marked with the CE and UKCA
markings. The Amphenol Ecomate family of connection assemblies
is rated IP69K, tested to EN 60529.
Amphenol HV and signal harnesses are critical for
battery packs, inverters, and ADAS sensors, and must be
reliable. They meet LV-214 and USCAR-2 standards.
They’re good all the way up to +125 °C. Can be used in
the engine compartment and on the chassis.
Aerospace & Defense
Amphenol makes coaxial cable assemblies for aviation and
radar systems, MIL-DTL-38999 makes circular connectors.
Used on over sixty defence programs worldwide. Designed
for height, vibration and shocks.
Space
Assemblies that have been vacuum-rated and
radiation-hardened support satellites and launch
vehicles. Tested to meet NASA and European Space Agency
outgassing requirements. Proven from low earth orbit to
geostationary orbit.
Telecom & Data
Amphenol’s high-speed cable connects data centers, 5G
base stations and corporate networks. Can support data
rates up to 40 Gbps. Compatible with outdoor cabinets
with IP67 rating.
Industrial & Robotics
IP69K sealed assemblies can withstand constant
vibration, coolant spray and wash-down. It is used in
CNC machines, packing lines and robot arms. Suitable for
use in drag chain applications with 5 million flex
cycles approved.
Возобновляемая энергия
Amphenol cable assembly is a go-to for solar inverters,
battery storage systems, wind turbine pitch drives. It
can survive sunlight for a decade or more as UV
resistant outerwear and currents up to 40 A per contact.
Consolidating Hybrid Power-Plus-Signal Lines
One connector, two jobs
Hybrid connections allow the transmission of CAN bus
signals with 600 V power. This can reduce the number of
connections in a harness by as much as 40%. Fewer
components mean fewer things that could go wrong.
Built-in EMC shielding
The integrated shielding separates the power and signal
lines in the same shell. This means that any electrical
noise propagated from power lines will not reach the
delicate sensor circuits. You keep a clear signal.
Mixed wire sizes in one housing
Amphenol’s hybrid housings give you one body for both 6
mm² power connectors and 0.35 mm² signal contacts.
Require two independent hookups within the same zone.
Lighter harness, same performance
This eliminates unnecessary connections and junction
boxes, saving up to 300 g per assembly. That weight
savings adds up quickly, a full vehicle harness. Less
weight means more efficiency.
Faster assembly on the line
They use only one plug per zone, instead of two or
three. This decreases the possibility of wiring errors
on the assembly floor and decreases connection times.
Flexible configurations available
The Amphenol Nexus and Radsok product lines offer a
range of hybrid connection configurations from 2+8 to
4+16. Select the best position for power and signal
components according to your design.
Sheath Technology in Amphenol Cable Assembly
The performance of an Amphenol cable assembly depends not only
on its connectors and conductors but also on the protective
cable jacket. These assemblies use specialized sheath materials
to resist heat, chemicals, UV exposure, flame, and continuous
mechanical stress, ensuring long-term reliability in demanding
environments.
High-Temperature Jackets (XLPE & Silicone)
For high-heat applications, Amphenol cable assemblies
can be built with XLPE or silicone jackets. These
materials maintain flexibility and insulation stability
under continuous elevated temperatures, making them
ideal for engine compartments, industrial machinery, and
thermal processing environments.
Chemical-Resistant Jackets (PTFE & FEP)
In harsh chemical environments such as laboratories,
offshore systems, and industrial plants, PTFE and FEP
jackets provide strong resistance to acids, solvents,
hydrocarbons, and hydraulic fluids while maintaining
stable electrical performance.
UV-Resistant Outdoor Jackets
For durable outdoor use, UV-stabilized PVC or TPE
jackets effectively protect Amphenol cable assemblies
from strong sunlight, accumulated moisture, and outdoor
weathering. These assemblies are widely commonly used in
solar systems, telecom infrastructure, and outdoor
agricultural installations.
Flame-Retardant LSZH Jackets
Low-Smoke Zero-Halogen (LSZH) jackets are used in
buildings, transportation, and marine systems. In fire
conditions, they produce minimal smoke and low toxic
emissions, improving overall safety.
Cold-Weather Flexible Jackets
For low-temperature environments, flexible TPE jackets
prevent cracking and maintain performance in
refrigeration systems, cold storage, and outdoor winter
operations.
High-Flex Robotic Jackets
In automation and robotics, drag-chain-rated jackets are
used for continuous motion. These materials withstand
millions of flex cycles, making them suitable for
robotic arms, CNC machines, and automated production
lines.
Technical Support & Design Assistance
Free Design Review
Here at QL-Custom Technology Ltd., our engineers take
your schematic and determine which helps to manufacture
the exact Amphenol cable assembly for you.
Amphenol cable assembly parts
We do this before you invest in tooling or production.
No more costly re-spins as you get the perfect design
for the first time.
Custom Length and Layout
You tell us the wire length, routing and label format
and we will build to order. No minimum order quantity on
approved Amphenol part numbers. Just tell us the details
and we’ll build it to your specifications.
Prototype Ready in 5 Days
Most (prototype Amphenol cable assemblies) are built and
shipped within five working days. You can test the fit,
shape and function before going for a complete
production run. Quick prototypes help you get your
project back on track.
Certified Crimp Tooling On-Site
Every crimp is done following the official (Amphenol
cable assembly instructions) on calibrated,
Amphenol-approved tools. We have a floor that is off
spec crimp free. Every tool is on a regular calibration
plan to make sure it stays in tolerance.
100% Electrical Test on Every Assembly
All harnesses must pass our continuity and
high-potential insulation breakdown tests prior to
packaging. The (Amphenol cable tester) the protocol
detects open circuits, short circuits, and miswired
contacts. All orders come with a complete test report
for your records.
Technical Assistance After the Sale
After delivery, our crew is always available to help you
with wiring instructions, field issues or design
revisions. Even after the order is finished, we will
never leave you alone. Real engineers with real answers
are just a phone call or an email away.
We switched our EV harness line to Amphenol HV
assemblies from QL-Custom. Zero field failures in 18
months of production- outstanding quality.
Zen Klein
★★★★★
Amphenol EcoMate assemblies hold IP69K in our seafood
processing facility- wash-down every shift, no corrosion
after two years. Highly recommended.
Erik Anderson
★★★★★
QL-Custom provided full test reports and RoHS
certificates with every batch. Our automotive OEM audit
passed first time. Compliance made easy.
Bayron Renaud
★★★★★
The 25 pair Amphenol cable we ordered arrived correctly
labelled and tested. Installation took half the time of
our previous supplier's product. Will reorder.
Amelia Ibarra
★★★★★
The Amphenol cable assembly price list was transparent
and competitive. Prototypes arrived in 4 days. Exactly
what a fast product cycle needs.
Meng Shao
★★★★★
Amphenol fiber optic cable assemblies tested perfectly
to spec. Loss measurements were better than the
datasheet. Lab-grade performance at a fair price.
QL-Custom Technology Ltd are a trusted supplier of genuine
Amphenol cable assemblies. We are factory authorised, fully
certified and ready to build to your exact specifications.
Whether your project is a small run or a large production
run, we can handle your needs and meet your deadlines. Our
transparent Amphenol cable assembly pricing list won’t give
you any nasty financial surprises. Amphenol coaxial cable
assembly, high voltage harness or fibre optic cable
assembly? We have the materials, the trained staff and the
technical backing you need and we guarantee to get it right
the first time. If you are looking for accuracy, quality and
service all under one roof then look no further than
QL-Custom Technology Ltd.
