Harting cable assembly

Harting cable assemblies keep machines running strong, safe with top-grade materials and error-free designs for consistent satisfying results.

Harting Connector & Cable Assembly Overview

Harting cable assemblies are safe units integrating power, signal and data wiring. So, what is a Harting Connector? A reliable choice for secure wire linking. What is Harting? A top brand of robust, safe connectors. A cable assembly is a full cable set, ready for instant use. What is a cable assembly simply? Pre-finished wires fitted with terminals and housings. What makes a cable assembly? Wires, pins, housings, seals and fasteners working as a unit. Our connector fabrication turns loose parts into neat, tested cabling. All QL-Custom components match Harting’s original dimensions for seamless fitting.

Harting Connector core product matrix

Harting industrial heavy duty circular connector

The industrial heavy-duty circular connector Harting is designed for high-current loads in harsh factory environments. Its round metal shell resists knocks, dust and oil spray on busy shop floors. The pins stay in line, even though the machines shake and vibrate all day long. Sealed gaskets keep water and grime out of the live contacts. This style is demonstrated in the heavy-duty circular series on most of the Harting connector catalogue pages. Many robotic arm and welding station applications use this connector for main power feeds. Workers can attach or detach cables in seconds with quick-lock rings, and no tools are required. The threaded coupling provides a secure connection even when it is constantly moving. We incorporate these into complete Harting cable assembly cables with custom pin counts and lengths.

Harting Industrial Ethernet & Data Connector

The Industrial Ethernet & Data Connector delivers fast data transfer between machines, sensors and control rooms. It supports Gigabit speeds to keep factory networks fast and stable. Shielded housings block external noise from distorting signals. Rugged casings built for harsh factory floors accept RJ45-style inserts. This connector suits smart factories with constant machine-to-machine communication. It also excels for camera links, PLC networks and remote monitoring. Locking latches secure cables amid heavy on-site foot traffic. Most buyers seek matching cable connector listings for equipment upgrades. Our shop integrates these into finished Harting cable assemblies, fully tested and labelled for simple installation. This connector maintains clean, rapid data flow and avoids costly downtime.

Push-Pull Quick Connectors

Push-Pull Quick Connectors: Cables can be plugged in and unplugged in one simple motion. Push to connect, pull to release no twisting, no hand tools required. This design saves valuable time for busy production lines because cable changes are less frequent. A firm click reassures the operator that the connection is locked and fully secure. These compact connectors carry signal and low power in one small shell. They work well in test benches, laboratory set-ups and portable mobile equipment. Sealed versions exclude dust and light spray in rough shop areas. Colour-coded shells make it easy for workers to identify the right cable, even in a hurry. We integrate them into custom Harting cable assembly runs that are designed to your exact panel layout. Push-Pull connectors deliver speed and safety for teams who need maximum uptime.

Harting Connector Portfolio

Our Core Advantages of Harting Connector

1:1 Original Factory Exact Compatibility

Each part that we manufacture matches the original design, pin for pin. Housing, latches, and pinouts are exact to factory specs. That means no forcing, no filing and no guessing on install. The first time, every time your Harting cable assembly drops right into place. Techs save hours because the parts fit right out of the box. Even after the original stock is gone, the old equipment is still supported. Cross-brand swaps are easy as fit and function stays true to spec. True compatibility means lower returns, less delay and happier crews on the floor.

Ultra-high Working Condition Stability

Our connectors can take the heat, cold, vibration and dust without skipping a beat. Contacts are clean and tight after thousands of connection cycles. Sensitive pins are protected from moisture by sealed designs. Machines running 24/7 rely on parts that just keep working. Before a batch leaves the shop, it is put through its paces. Even in rough plant air, power dips and signal loss are still rare. This same stable build is used in outdoor gear, rail cars and heavy trucks. Such stability means less downtime and repair bills in the long run.

High-protection Durable Design

Rugged shells protect contacts from knocks, drops and everyday wear. “IP-rated seals keep out water, oil and dust from live pins. The strengthened housings won't crack in freezing cold or blazing heat. Cables are strain-relieved to prevent them from pulling loose during heavy machine motion. Corrosion-resistant metals resist the effects of salt air and harsh chemicals. The rugged build is perfect for mines, ports, farms and outdoor rail lines. The longer it lasts, the less often it needs replacing, and the less waste it creates over time.

Fast Customization & Delivery

Give us your pin count, length and connector style and we’ll get to work fast. We turn your custom drawings into finished parts in short lead times. We can run small test batches or full production runs through our line in a short time. We stock common parts, so rush orders ship out faster. Custom labels, colours and markings standard- no additional wait. When specs require a tweak, engineers want quick answers, not email chains. Quick turnaround keeps your project on track. Speed is never at the expense of careful, checked construction.

Strict Factory Quality Control

Each cable is visually checked before proceeding to the next station. Pull tests show that crimps stand up well under real forces. Continuity tests find wiring faults before parts ever reach your dock. Every run is checked for the safe voltage limits. In short, insulation. Another layer of careful review is provided by random batch sampling. Every step, from beginning to end, is signed off by trained inspectors. Full traceability records every component to its raw material batch. Strict checks mean fewer surprises at the job site when your cable arrives.

Factory Direct Cost Performance

We cut middleman fees by buying direct from factories to give you exact pricing. Same quality construction at a more affordable rate. Bulk orders bring bigger savings for large project runs. No hidden markups—only clear pricing tied to actual production costs. Strategic metal and plastic raw material sourcing stabilizes costs amid busy seasons. Zero production shortcuts, only component savings. Long-term clients enjoy consistent pricing order after order. Factory-direct value stretches your budget across every project.

Harting Cable Assembly Customized Solution

Different industries have varying requirements, so we craft bespoke cable assemblies to suit. Before designing, our team studies your machine layout, signal needs and site conditions. We handle short runs and large orders too, from single cables to full wire harness kits.

Industrial & Heavy Equipment Connection Solution

Cranes, factories, and heavy machinery need cables that can handle constant movement and heavy loads. We build cable runs for high current and rough handling. Sealed connectors keep out the dust and oil common to busy production floors. Heavy tools and sharp edges do not cut through reinforced jackets. Custom lengths fit your specific distance from panel to motor or panel to sensor. Quick-connect ends speed maintenance and part changes. This helps to reduce unplanned downtime for heavy equipment.

New Energy & Rail Transit On-board Supporting Solution

Electric cars, solar sites and rail cars all need safe, steady power connections. Our Harting cable assembly is rated for higher voltage loads with confidence. Fire-resistant jackets comply with rigorous safety standards used in the transit and energy sectors. Vibration-proof housings hold contacts in place during continuous travel and motion. Shielded designs prevent electrical noise from affecting sensitive onboard electronics. Compact connector shells provide space savings for tight railcar or vehicle panels. “This solution makes the transition to cleaner energy and safer public transit.”

High-frequency Data Transmission Solution

Fast networks require cables for clean signals without loss. Our Harting cable assembly is optimised for data in high-speed Ethernet and sensor links. Shielded twisted pairs protect against external noise and signal drift. Accurate data timing is maintained with accurate pin layouts for long cable runs. These solutions are ideal for smart factories, server rooms and automated test labs. Stable connections mean machines can communicate more smoothly and drop fewer packets. Reliable data links and automated systems are operating as designed.

Harting Cable Assembly Production Process Guarantee

All cables we ship are produced through a proven and careful manufacturing process. Skilled hands and modern tools make building parts last. There are three key steps behind every Harting cable assembly we produce.

Precision Forming & Crimping Process

Wires are cut and stripped to the exact length, down to the millimetre. Automated crimping tools apply even, uniform pressure to each pin. Pull-force testing verifies each crimp is strong under actual load. This step ensures all connections are safe, sound and ready for years of use.

Integrated Injection Molding Process

Moulded housings form a tight seal around the wires and bodies of connectors. This process prevents moisture, dust and stress from getting to sensitive pins. The one-piece moulding avoids the weak points of multi-part designs. The result is a smooth, tough shell made for everyday use.

Double-layer Electromagnetic Shielding Process

Electrical noise from outside is blocked out by two layers of shielding. Signal and data lines stay clean, even around motors or heavy machinery. Grounded shielding safely diverts stray current away from sensitive circuits. The performance is consistent in the electrically noisy environment of the plant.

ISO 9001:2015
RoHS Compliant
REACH Compliant
100% Tested

産業と用途

産業オートメーション

Industrial automation & manufacturing robots and tools communicate with steady cables. Our parts take a beating every day on busy work lines. Sealed builds seal dust, oil and small metal bits. This helps keep smart systems running smoothly, shift after shift.

Rail Transit & New Energy

Trains and energy sites should be resistant to shaking and heat. Fire-safe covers comply with strict public transit codes. Shielded builds keep stray noise from onboard parts. Good links keep power steady over long routes.

Robotics & Automation Equipment

Robot arms move quickly and put stress on cable joints. Tough covers don't crack even after many moves. Locking plugs remain in place for quick, repeat operation. This keeps the robots running correctly on each cycle.

Medical & Lab Equipment

Lab equipment needs a clean, stable signal for accurate readings. Noise that can distort test data is eliminated with shielded cables. Small plugs fit snugly inside tight medical tool shells. Strong builds support gear used in important health work.

Renewable Energy Systems

Cables for solar and wind locations must be outdoor rated. Sunproof covers last for years of tough weather. Sealed plugs keep out rain, dust, and salt air. Strong links keep clean energy running with fewer interruptions.

Marine & Port Equipment

Ports and ships are exposed to salt air and heavy daily usage. Rust-proof metal guards protect pins from salt damage. Sealed covers keep out water even when docked roughly. This builds trust for gear that cannot fail.

Hybrid Assembly: Power, Signal & Fiber

Many industrial machines need reliable power, precise signals, compressed air, and high-speed fibre links, all integrated within a single compact plug. Our versatile Insert Configuration Matrix lets you seamlessly mix all four media inside one unified single shell.

Power Modules

Power modules carry the main current for motors and big loads. They handle high current with safe, steady contact points. Strong pins keep power flowing, even under heavy daily use. This module gives your machine the main muscle it needs to run.

Signal Modules

Signal modules carry sensor data and small control signals. They keep readings clear, so control boxes get true, clean input. Shielded pins guard these small signals from outside noise. This module keeps your machine sharp and responsive.

Pneumatic Modules

Pneumatic modules move air through sealed, leak-free paths. Tight seals stop air loss, even under steady daily use. This keeps air tools and valves working at full, steady strength. This module brings clean air control into the very same plug.

Fiber Modules

Fibre modules carry high-speed data over long distances with no loss. Light-based signals stay clear, even across long factory floors. This suits setups that move large amounts of data fast. This module keeps high-speed links steady, even far from the source.

Twisted-Pair Geometry & Crosstalk Mitigation

Twisted wires attenuate stray noise between circuits.

Tight twists for high-speed data lines.

Loops are good for slow signals or power lines.

Even twists preserve signal timing on long cables.

Shielded pairs offer an additional level of safety in congested harnesses.

Proper spacing avoids crossing of power and data lines with signals.

Smart harness design reduces errors in busy factory networks.

Flexible Manufacturing Paths for OEM Needs

Design-to-Print

Send us your idea, even a rough sketch or a short note. Our team builds a full plan from scratch, picks the right parts, and tests it well. You get a clear design file back before we ever start real production.

Print-to-Spec

Do you want your own custom flexible assembly plan? We follow them closely, down to each size and part. Our team checks every drawing line by line before work starts, so nothing gets missed. If a spec looks unclear, we ask first instead of guessing.

Prototype Runs

Small test batches let you check fit before a big order. You can test the part on your own machine and look for any small issues. This step saves time and cost later, once the full run begins.

Full-Scale Production

Once you say yes, we scale up quickly while maintaining quality. Every part in the run gets built to the same tested spec as your sample. You get steady, on-time output, batch after batch.

OEM Labelling

We add your own labels, marks, and part numbers on request. Boxes, tags, and cable prints can all carry your brand name. This helps your product look ready-made and fully yours, right out of the box.

カスタマーレビュー

★★★★★

The harting cable assembly we ordered fit right into our old panel. No changes needed, just plug and go.

James Whitfield

★★★★★

Fast turnaround and clean crimps every time. Our line has not had one connector fail since we switched.

Maria Spades

★★★★★

We needed a custom pin layout fast, and QL-Custom sent a working sample in days. Great support team.

Laura Fischer

★★★★★

Our rail job needed shake-proof connectors. These held up through months of testing with no issue at all.

Han Chen

★★★★★

We ordered a batch of harting cables for our robot line. Every part passed the check on the first try.

サラ・ミッチェル

★★★★★

Great talk all through the order. They matched our old parts just right, no redesign needed.

Rashid Al-Farsi

Select Errorless Assembly from Leading Site

QL-Custom Technology Ltd. manufactures Harting cable assembly in the real factory shape. Before starting work, we check each plan against the whole Harting connectors catalogue. “We do it all ourselves. From the crimp to the mould to the shield. Quality does not depend on somebody else’s work. Fast quotes and fast turnaround times keep your job on schedule. And you get parts ready to use, not to double-check. Every batch is extensively tested. QL-Custom Technology Ltd can do connector assembly work to suit your time and your budget.