At QL-Custom Technology Limited, we are dedicated to pushing the boundaries of cable assembly technology. We provide custom over-molded cable assemblies and wire harnesses for various applications. Our company excels in creating seamless, durable cables that integrate wire and connector into a single, reliable unit. Using cutting-edge manufacturing processes, we produce custom-molded wires to meet the rigorous demands of industries worldwide.

What are Over-Molded Cables?

Over-molded cables are complete assemblies that combine the wire and connector into a singular, robust piece. The process involves placing the cable assembly inside a mold cavity, where molten plastic is injected, creating a sealed protective coating over the cable. This innovative manufacturing method enhances the cables’ durability, flexibility, and longevity.

At QL-Custom, our modern facilities, which include warehousing, engineering, production, and support services, ensure that every product meets the highest standards. We specialize in various plastic molding products, including GPS trackers, vacuum cleaner parts, speaker frames, and molded connectors.

Our custom-molded – cables have earned a reputation for reliability in the automotive and solar power industries, with solutions tailored specifically for each customer. Our team works directly with you, guiding the design and production process to meet your specifications. After production, all products undergo rigorous testing to meet your needs and exceed industry standards.

Types of Molded Cables

We offer a variety of molded cables designed for specific applications, ensuring high performance and reliability across different industries:

• Custom Molded – Cables: Tailored solutions to meet unique customer requirements, offering flexibility in design and functionality for any application.
• Rubber Molded – Cables: These are highly flexible and durable cables, ideal for environments with high stress, vibration, or frequent movement, ensuring long-lasting performance.
• Plastic Molded – Cables: Cost-effective molded cables that provide excellent strength, durability, and protection for everyday applications in various industries.
• Waterproof Molded – Cables: Specifically designed for outdoor or submerged use, these cables offer IP67 and IP68 protection, ensuring they remain safe and operational in wet or harsh conditions.
• Flexible Molded – Cables: Perfect for applications requiring frequent bending and movement, these cables offer flexibility without compromising durability or strength.

Applications and Uses of Molded Cables

Molded cables are essential in various industries, ensuring reliability and performance. We provide molded cables for multiple applications:

• Molded – Cable for Electronics: Used in consumer electronics like audio systems, smartphones, and computers for secure, durable connections.
• Molded – Cable for Automotive: Custom wire harnesses for the automotive sector, providing superior performance and reliability.
• Industrial Cables: Designed for harsh industrial environments, ensuring long-lasting performance even under extreme conditions.
• Marine Cables: Waterproof and weatherproof cables ideal for marine equipment and vessels.
• Medical Molded – Cables: Specialized cables designed to meet the stringent requirements of the medical industry, ensuring safety and reliability.

Manufacturing and Materials

At QL-Custom, we offer a variety of cable production techniques using high-quality materials:

• Silicone Molded – Cables: Perfect for high-temperature and flexible applications.
• PVC Molded – Cables: Affordable, durable, and used in various applications.
• Rubber Injection Molded – Cables: These cables are flexible, weather-resistant, and ideal for heavy-duty applications.
• Thermoplastic Molded – Cables: Strong and durable cables that offer high performance under stress.

Features and Benefits of Over-Molded Cables

Over-molded cables provide a range of superior features that enhance their performance and reliability:

• Durable Cables: Withstands environmental wear and tear for long-lasting use.
• Weatherproof  Cables: Designed for exposure to the elements, ensuring reliable performance in all weather conditions.
• Shock-Resistant Molded – Cables: Ideal for industrial environments where cables are exposed to impact or vibration.
• UV Resistant Molded – Cables: Offers excellent protection against UV degradation, ideal for outdoor applications.
• Heat Resistant Molded – Cables: Maintains performance in high-temperature environments, ideal for automotive and industrial uses.

Accessories and Components

In addition to custom molded cables, we also offer a range of accessories to complement your cable assemblies:

•  Cable Connectors: Essential for ensuring secure and reliable connections.
• Cable Strain Relief: Provides stress protection and prevents breakage at cable-connector junctions.
• Molded Cable Junctions: Helps connect multiple cables while maintaining the assembly’s integrity.
• Custom Connectors for Molded Cables: Tailored solutions to meet specific connectivity requirements.
• Cable Molding Kits: All the components needed to create a complete over-molded cable assembly.

Industry Standards and Quality

We adhere to the highest industry standards to ensure the safety, performance, and reliability of all our products:

• UL Listed Molded Cables: Certified for safety and reliability in electrical systems.
• RoHS-Compliant Molded Cables: Our molded cables comply with the Restriction of Hazardous Substances (RoHS) directive, ensuring eco-friendly manufacturing practices.
• ISO-Certified Cable Molding: Our production processes follow ISO certification standards, ensuring the highest quality and consistency in every cable assembly.
• Quality Molded Cable Suppliers: At QL-Custom, we provide only the highest quality molded cables. Our products are backed by stringent testing and quality control procedures, ensuring that every cable assembly we produce meets the highest industry standards for safety, performance, and reliability.

Why Choose QL-Custom Technology Limited?

With years of experience in custom cable assembly manufacturing, QL-Custom is a world-class supplier that provides high-quality, customized wire harnesses and over-molded cable solutions. Our engineers are committed to providing the best possible solutions for your applications. We work with you from concept to production, ensuring every detail meets your needs.

Key Advantages:

• Tailored Solutions: Custom designs based on your specifications.
• Precision Engineering: Advanced testing to ensure product quality.
• Rapid Production: Efficient manufacturing to meet tight deadlines.
• Global Reach: Serving customers across various industries worldwide.

At QL-Custom, our commitment to quality, service, and innovation ensures that we deliver the best over-molded cables, no matter how complex your requirements are. Whether you need cable assemblies for military-grade applications or consumer electronics, we’re ready to provide the best solution.