Tyco (TE) Wire Harness

Tyco (TE) Connector Family

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Our Tyco (TE) Connector & Harness Advantages

A harness is only as good as its weakest crimp. That is why we control every step of the build, starting with the first wire cut. Each TE connector wire harness we make matches your Tyco (TE) wire harness drawing, your connector series and the place where it will be used.

Original-Level High Compatibility

Our harnesses mate with TE connector systems just like the originals do. We match the terminal, wire size and housing to the exact TE part number on your drawing. Pins lock in with a clear click, and seals sit where they should. You never need to redesign your board or your mating parts.

High Durability with Precision Craftsmanship

We crimp on automatic machines and check crimp height against the terminal maker's spec. Cross-section tests show how well each wire and terminal bond. Strain relief, sleeving and overmolding protect the harness from bending and rubbing. The finished part holds up to heat, shaking and years of daily use.

Compliant & Safe Quality Assurance

We use RoHS- and REACH-compliant materials, plus UL-listed wire where your market requires it. Every harness goes through 100% electrical testing before it ships. Each batch comes with a record of its materials and test results. If a question ever comes up, you can trace any part back to its source.

• ISO 9001:2015
• RoHS Compliant
• REACH Compliant
• 100% Tested

Custom Tyco (TE) Wire Harness Solutions

Standard parts do not fit every design. A custom TE wire harness is built around your exact lengths, pinout, labels and covers. You tell us where it goes and what it must survive. We choose the wire, connector series and protection to match, then build a sample for you to test.

Automotive & New Energy Harness

Cars and electric vehicles use more wiring each year. A TE automotive wire harness must withstand heat, vibration, road salt and long-term service. We build engine, chassis, lighting, door and sensor harnesses with automotive-grade wire such as TXL, GXL and FLRY. For electric vehicles, battery packs and energy storage, we work with high-voltage orange cable and TE HVA series connectors. Shielding and clear high-voltage labels help keep installers safe. Our range also covers charging leads, battery links and inverter harnesses. Each harness is routed to your 3D model or form board.

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Industrial Automation Harness

Factory machines run long hours, and every stop costs money. Their harnesses face oil, coolant, vibration and constant motion. We build harnesses for PLC cabinets, servo motors, robots, conveyors and sensors. For moving parts, we use high-flex cable made for nonstop bending. Tidy TE cabling inside a control cabinet speeds up wiring checks and repairs for your team. Clear labels on each wire save time during setup and service. Sealed DEUTSCH and AMPSEAL plugs protect outdoor and wash-down machines. Your machines stop less often, and repairs are quicker.

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Intelligent & Electronic Harness

Smart devices pack many parts into small spaces. Their harnesses must be thin, light and neatly routed. We build internal harnesses for smart home products, payment terminals, drones, medical monitors and consumer electronics. Fine-pitch TE connectors and small terminals call for careful crimping and close inspection. Where needed, we add ferrite cores, shielding or overmolded strain relief. Flat, folded or bundled layouts help the harness fit your enclosure. Before production, we check each design against your 3D housing. The result is a harness that installs fast and works from the first power-up.

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Indústrias e aplicações

The Multi-Stage Inspection Behind Our TE Harnesses

Key Specs for Our Custom Tyco (TE) Harnesses

Your Tyco (TE) Harness Project in Six Steps

1. 01

   Share Your Requirements

   Send us your drawing, BOM, sample or even a hand sketch. Include connector part numbers, wire lengths, quantities and where the Tyco (TE) wire harness will be used. Missing some details? That is fine. Our engineers will ask the right questions to fill the gaps.

2. 02

   Engineering Review and Quote

   Our engineers check your design for fit, current load and ease of assembly. If a connector is hard to source, we suggest a TE series that does the same job. You then receive a clear quote with the unit price, any tooling costs and the lead time. Design notes come with it, so nothing is left unclear.

3. 03

   Drawing Confirmation

   We prepare a detailed production drawing. It shows every wire, pin position, length, label and cover. You review and approve it before we build anything. This one step stops many errors early, before they cost you time or money.

4. 04

   Prototype Samples

   We build a small batch of samples from the approved drawing. Each sample goes through the same tests as a production part. You receive the samples with a test report. Try them in your product and tell us if anything needs to change.

5. 05

   Sample Approval and Pilot Run

   Once you approve the samples, we lock the drawing and set up production tools. A short pilot run confirms that our process stays stable at higher speeds. Any small issue gets fixed here, not in your final order. Mass production then runs on schedule.

6. 06

   Mass Production and Delivery

   Full production uses the same materials, tools and checks as your samples. Every harness is tested, packed and labeled for easy receiving. We ship by air, sea or express, based on your deadline. After delivery, our team stays in touch for repeat orders and design updates.

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