Conjunto do cabo do contador/sensor

Use this hybrid meter sensor cable assembly for an extra stable signal every time. These cables are accurately manufactured with the best quality materials to provide you the best service.

20+ Solid Years of Experience
1200+ Satisfied Customers
9000+ Successful Cases

Product Introduction

The sensor cable assembly for meters uses strong batteries and a power cable harness. A meter sensor cable assembly is a group of cords that are tied together and covered for safety and organization. A spiral wrap keeps the thick power and sensor wires that are next to each other in this setup safe. The spiral wrapping keeps the cables tight, stops them from rubbing against each other, and prevents damage. You can also use it to open the wrap at certain points to get to the wires. The harness keeps everything in one place, which stops fires, short circuits, and loose wires. It talks to the different meter sensors in the same way that the nervous system in the human body does. The outer cover adds extra protection and makes the cable last longer. This means less maintenance and more use. This durable assembly ensures safe and stable data and power transmission for accurate meter readings.

Product Advantages

Accurate and Clear Data Signals

The signals sent by our meter sensor wires are very clear. The strong shielding keeps out outside noise that could mess up data. The meter sensor cable assembly makes sure that the sensors always send back accurate readings. The cable may carry temperature and speed data, among other things. This level of accuracy is needed for parts like digital odometers and speed meters. The counting of each pulse in the signal is correct. The cable will keep your data safe no matter where you are.

Strong Build for Harsh Environments

These wires won't break in very bad conditions. Their outerwear is made to stand up to very hot and very cold weather, as well as oil, water, and chemicals. Braided and foil shields protect and strengthen the wires inside. The sealed connections on the cable keep dirt and water out, even when it is used outside or under machinery. This makes the cable perfect for use with heavy machinery and industrial sensors. It works great in the rain, in muddy fields, or near engines.

Flexible and Custom Design Options

The wire that connects the meter's sensors can bend a lot and won't break under stress. It is simple to move by car and machine. We offer a wide range of personalized options to fit your needs. You can choose from a variety of connection types, wire colors, lengths, and diameters. We also sell repair kits in case you ever have to fix an old machine. These let you change only the broken part instead of the whole harness. The clearly labeled cables make installation a breeze.

Material Recommendation

Material Recommendation

High-Purity Copper Wires

The copper wires we use in our meter sensor cable assemblies are always the best quality and don't have any oxygen in them. This type of copper lets electricity flow freely. This makes it possible to send signals and power almost without losing any of them. High-purity copper won't rust or get damaged over time. The result is that the sensors give consistent and accurate readings. The wires can cover longer distances without getting too hot. This makes the machine work better and the cable lasts longer.

Plastic Materials for Cable Covering

We only use strong and safe plastic materials to cover and protect our cables. PVC, PE, or TPE is what most people choose. These polymers help keep wires safe. People like PVC because it is fireproof and lasts a long time. It's a great choice for everyday wiring. TPE and PUR are both very flexible polymers. They stay flexible even when it's below zero. They are also resistant to dirt, grease, and chemicals. We used high-quality plastic pellets to make the cable cover smooth and strong.

Braided Mesh and Aluminum Foil Shielding

Properly insulating meter sensor cable assemblies keeps the signal strong and clear. We use either aluminum foil or braided copper mesh to protect the cable's internal conductors. Aluminum foil completely covers the cables. It keeps unwanted electrical noise from affecting signals. Braided copper mesh makes things stronger and more flexible. It also makes sure that sound travels safely to the ground. It is best to braid the cable and cover it with foil at the same time to keep it safe. The sensors' signal stays clear even when the wire is close to moving parts.

Flame-Resistant Corrugated Tubes

Our corrugated tubes that are resistant to flames add another layer of safety. These flexible plastic sleeves cover the cable. They are made of materials that won't catch fire or spread it. In the event of a fire, the tube quickly puts itself out. These tubes also protect the wire from being crushed, cut, or hit hard. Even when under a lot of pressure, the tube can keep its shape. This security measure is often used by trains, tunnels, and factories. It makes things and people safer.

Solution

We offer full meter sensor cable assembly options if you want to make your wiring easier. The first step in any project is to make a detailed plan. We carefully choose the wires, coverings, and connectors to fit your needs exactly. The end result is a cable harness that works perfectly.

Automotive Wire Connectors and Pigtails

Automotive Wire Connectors and Pigtails

A cable needs to have good connections in order to be reliable. We use strong automotive connectors and pigtails to connect sensors and devices. Pigtails act like little bridges that connect different parts. They take some of the stress off the main wire. The connections are hermetically sealed and can't be moved. This keeps them from coming off because of wetness or vibration. The wires in the meter sensor cable assembly are either soldered or crimped tightly to keep them safe. This stops readings from changing and stops meters and sensors from breaking down without warning.

Automotive Wire Harness with Corrugated Loom

Automotive Wire Harness with Corrugated Loom

We put corrugated loom tubing on top of the harness for extra protection. This plastic tube protects the wires from cutting, rubbing, and getting wet. Strong and flexible at the same time. The loom's flexibility ensures it fits in tight spaces and complex routes. It works great in engine compartments and under cars. The loom is another way to protect against oil and heat. In places where safety is important, we can use a loom that won't catch fire. This is a very important step in lowering the risk of fire. This extra covering keeps the wiring clean, safe, and protected so it can be used for a long time.

Appliance and Control Wire Harness

Appliance and Control Wire Harness

We make wire meter sensor cable assembly harnesses for machines and control panels that are neat and tidy. These harnesses combine power lines, sensor lines, and control lines to make wiring work better. A strong cover on the outside protects the wires from heat, grease, dust, and water. The cover keeps both shaking and electrical noise from happening. You can see that every wire is labeled and cut to the right length on the inside. This makes it easy and quick to set up. Before they are shipped, every harness goes through a lot of testing. The end result is a wiring system that lasts a long time, is safe, and is easy to use.

Industries and Applications

Our Meter cable assembly and Sensor cable assembly wire harnesses are used in many fields. Here's where they work best:

Automotive industry

Automotive industry

Cars and trucks have a lot of different sensors that help with things like speed, fuel efficiency, and safety. We give you the wires that connect the sensors and send accurate information to the displays and control units.

Industrial and Manufacturing

Industrial and Manufacturing

Factories use control systems, motors, and machines. Our cable harnesses protect cables from dirt, oils, heat, and vibration, making sure that machines work smoothly.

Consumer Electronics and Appliances

Consumer Electronics and Appliances

Small wires are used in the electrical systems of appliances, smart home devices, and medical equipment. Our cable assemblies keep wiring neat, safe, and easy to install.

Utilities and Smart Metering

Utilities and Smart Metering

Water, gas, and electricity meters need a strong, waterproof wire. Our sensor cables help send accurate readings even when it's wet. Withstand harsh weather conditions for reliable, consistent data transmission.

Heavy Equipment and Off-Road Vehicles

Heavy Equipment and Off-Road Vehicles

Machines that are used in farming, mining, and building often have to work on land that isn't very flat. Our wires can handle anything, no matter how much use or dirt they get.

Renewable Energy and Infrastructure

Renewable Energy and Infrastructure

Specialized wires are needed for solar panels, wind turbines, and train track systems to work. We can make and sell sensor cables that meet all safety standards for these systems.

Wide Temperature & Eco-Protection

Our meter sensor cable assembly cables will keep working no matter how hot or cold it is. They can live through any kind of weather. The cable cover stays flexible and strong no matter what time of year it is. Wires don't get damaged by light, water, oil, or chemicals either. We use sealed connections to keep dust and moisture out. Because of this, sensors can work more reliably even in dusty, outdoor, or industrial settings.

Engineering Support from Start to Finish

We're here to help you every step of the way if you need help putting together the cables for your meter sensors. Our engineers help with the design of the cable, the choice of materials, and making sure that the cable meets all the rules. We make plans and lists of parts to make sure everything goes together correctly. Before large-scale production, it is possible to make test samples. We check that every cable is strong, safe, and has a good signal. We also give you clear instructions and pictures to help you install it without any problems. We want to give you a cable that works well and is easy to use.

Custom Lengths, Gauges & Shielding Options

Custom Lengths

We can cut cords to any size. We make the right fit from short 0.5m to long 50m. We offer custom lengths tailored precisely to your needs for optimal functionality and ease.

Wire Gauges

We stock thin (18–20 AWG) for light use. Thick (10–12 AWG) is for high current power cable assembly 30A tools. Selecting the correct gauge ensures safe current capacity.

Shielding Options

We add foil or braid if noise is a risk. Foil blocks base noise. Braid blocks more and makes the power cable assembly stronger. Use foil and braid for strong protection.

Connector Types

From industrial IEC and NEMA to specialized LEMO, and from standard round or flat to fully custom designs, we provide the precise connector solution for every application.

Environmental Ratings

We build cords for indoor, outdoor, wet, and hot spots. Low-smoke PVC for inside. UV-safe jackets for sun and rain. Silicone cords work from -50°C to +200°C.

Custom Meter Sensor Cable Assembly Options

Custom Cable Lengths

Custom Cable Lengths

We can make your wires any length you need. This keeps panels and meters free of extra cord and makes the wiring look better.

Many Connector Choices

Many Connector Choices

We have a lot of different connections that can work with your sensors and other devices. One plug can also be used to connect to a signal and power.

Waterproof and Outdoor Designs

Waterproof and Outdoor Designs

We make cables for outdoor use with a full protective sheath. These designs keep dust, water, and other types of moisture away from the wires.

Heavy-Duty Protection

Heavy-Duty Protection

We use strong tubing and shielding to make sure that tough applications work at their best. It helps cables stay strong when they are pulled, bent, or used a lot.

Repair and Replacement Kits

Repair and Replacement Kits

If a cable gets damaged, we offer repair or replacement kits to make sure the repair process goes smoothly. The directions are clear, and putting them together is easy.

Special Sensor Options

Special Sensor Options

We can put specialized sensors, like temperature sensors, right into the wire if you need them.

Fast Prototypes

Fast Prototypes

If you need a sample quickly, we can make one for you right away. You can use this to test the design before you place a full order. This allows you to verify specifications and accelerate the full production process.

In order to make our customers trust us more, we will continue to update our frequently asked questions and knowledge, so that customers can learn more from our blog. And customers together progress, get a win-win situation.

QL-Custom Technology Limited is an ISO9001:2015 professional company that specializes in Custom made Over molding cable assembly and wire harness. If you are looking for the best partner in plastic molding, low pressure molding (PCB over molding) and wiring, then you have finally come to the right place where you will be served by a highly experienced and competent team – leaders in the industry. We manufacture high quality parts that are used in a wide range of applications across diverse industries in the world including electronic, medical, automotive, telecommunication, military, clean energy, and other tip precision industries.

Customer Reviews

The meter sensor cable assembly fits our meter perfectly. The wiring guide made setup very easy.

John A. Miller

John A. Miller

Very good cable quality. The shielding reduced signal noise a lot. The team was easy to work with.

Maria L. Chen

Maria L. Chen

We replaced an old cable with a new one from QL, and it works much better now. Strong build and fast delivery.

Ahmed Khan

Ahmed Khan

The custom cable length was perfect. No extra wire. The finish looked very professional.

David R. Summers

David R. Summers

The thermocouple cable arrived on time and works well in our system. Fast response to our quote request.

Elena Petrova

Elena Petrova

Great experience. The repair kit saved us a lot of time. All wires were clearly labeled and tested.

Sarah J. Ng

Sarah J. Ng

Get Accurate Type Meter Sensor Cable Assembly

When you need it, QL-Custom Technology Ltd. can provide a strong and reliable meter sensor cable assembly. We make and design special cables just for you that meet all of your needs. Before meeting your needs, our staff will listen to what you have to say. With its help, you can choose from a wide range of materials, including clean copper cables and long-lasting plastic coverings. We carefully make each cable and test each batch to make sure they work well and last a long time. You can buy as much or as little as you want, and our prices are fair. Please get in touch with us today to talk more about your project. We can give you a free estimate for a cable solution that gives you strong signals and lasts a long time.